2080-LC50-24QBB 1. The production site is unmanned, and the wide application of intelligent equipment such as industrial robots and robotic arms in “unmanned” factories makes unmanned manufacturing possible. CNC machining centers, intelligent robots and coordinate measuring machines and other flexible manufacturing units make the “unmanned factory” more accessible.
2. Visualization of production data, the use of big data analysis for production decision-making At present, information technology has penetrated into all aspects of the manufacturing industry, bar code, two-dimensional code, RFID, industrial sensors, industrial automatic control system, industrial Internet of Things, ERP, CAD/CAM/CAE/CAI and other technologies are widely used, and the data is increasingly rich. The requirement of real-time data is also higher. This requires enterprises to follow the trend of manufacturing, use big data technology, real-time correction, establish product virtual models to simulate and optimize the production process, and even reduce production energy consumption and costs.
3. Production equipment networking to achieve the “Internet of Things” in the workshop
4. Paperless production documents, efficient and green manufacturing Construct2080-LC50-24QBB ion of green manufacturing system, construction of green factories, to achieve clean production, waste resources, energy low carbonization, is one of the important strategies of China’s “intelligent manufacturing”. In the traditional manufacturing industry, a lot of paper documents are produced in the production process, which not only causes a lot of waste, but also has many problems such as inconvenient finding, difficult sharing and long tracking time. After the realization of paperless management, employees can quickly query, browse and download the required production information at the production site, which significantly reduces the manual transmission and circulation of paper documents as the carrier, thereby eliminating the loss of documents and data, further improving the production preparation efficiency and production efficiency, and achieving the purpose of green paperless.
5. Transparent production process, “nervous” system of smart factory
Promoting the intelligent development of manufacturing process, promoting the simulation and optimization of manufacturing process through the construction of smart factories, digital control, real-time monitoring of status information and adaptive control, and then realizing the intelligent control of the whole process is an important 2080-LC50-24QBB strategy of Made in China 2025. In many industries such as machinery, automotive, aviation, shipbuilding, light industry, household appliances and electronic information, the smart factory construction model adopted by enterprises aims to promote the intelligent process of production equipment (production lines), aiming to expand the value space of products and gain value growth on the basis of improving production efficiency and product efficiency.
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Eight modes
1. Connected factory – Open up the “information island” of enterprise operation
2. Optimize the energy management of the whole production process – improve the utilization rate of energy resources
The whole-process energy optimization management model has been widely used in petrochemical, chemical, nonferrous and steel fields. Its core is to improve the utilization rate of energy resources, and collect various equipment through MES. When constructing the energy management system (EMS) or MES, we consider the energy efficiency data of each link, and add the energy management module to it. To optimize and adjust production processes, equipment, energy supplies and workers in real time.
3. Traceability of product life cycle – improve product quality control ability
Product life cycle traceability model is mainly used in food, pharmaceutical and other fields, the model with quality control as the core, the main approach is to make the product have a unique identifier in the whole life cycle, and carry out online quality detection and early warning such as quality differentiation and process stability through MES system.
4. Flexible manufacturing – Fast response to diversified market needs
Flexible manufacturing models that respond quickly to diverse market demands are mainly used in casting and apparel, where the main approach is to enable the production line to handle multiple products/components at the same time, the workshop logistics system has implemented automatic batching functions, and advanced production scheduling systems (APS) have been successfully constructed. In addition, there is efficient collaboration and integration between industrial control systems, manufacturing execution systems (MES) and enterprise resource planning systems (ERP).
