IC3600STKK1 Advanced servo superimposed intelligent addition, high performance to meet the needs of multiple industries
No matter how the servo system develops and changes, the core demands of users are always inseparable from the performance requirements of industry applications. In this regard, one of the background of the launch of Lexium 18 series servo is the demand space brought by the OEM manufacturing industry through industrial innovation and transformation in recent years, which has continuously climbed to the high-end of the industrial chain
On the one hand, emerging strategic industries such as electronics and electrical have grown rapidly, and the demand for industrial users to use servo technology to create high-end and new equipment has mushroomed. On the other hand, the demand for high-performance motion control in the traditional packaging and material processing industries is also increasing. These changes have put forward different performance requirements for the servo
For example, in the application of thin film capacitor winding in the electronic and electrical industry, high stability requirements are put forward for the servo system, because this model needs frequent start and stop, so the acceleration and deceleration stage of start and stop should be kept stable to the maximum extent, and the moment the motor stops should be accurately positioned. In this regard, the Lexium 18 series servo can achieve fast response through intelligent high-performance algorithms, so as to achieve “stop and degree”; At the same time, its highly robust design can effectively ensure that the servo control is not affected by minor interference.
As a high-tech strategic industry, the semiconductor industry often has higher requirIC3600STKK1 ements for the precision and efficiency of production and testing equipment. For example, flying needle inspection, which is used to inspect printed circuit boards, is a typical example of high speed and high precision. In the face of the detection points distributed as many as cow hair, the servo is required to have excellent response ability, parameter adaptability and accuracy, so that the dexterous detection action can be fast and accurate like “dragonfly water”. In this regard, the control ring bandwidth of the Lexium 18 series servo is increased by 40%, which can effectively reduce motion errors and improve dynamic response characteristics, among which the Lexium 18P pulse servo driver supports up to 8MHz pulse characteristics, which further guarantees precise control of motion.
In addition to the fine high-tech manufacturing industry, the requirements for servo in traditional industries are also constantly upgrading. For example, in the material processing industry, the mechanical focus for the die-cutting of materials is to improve the processing quality, make the processing effect more orderly and smooth, and often need to switch parameters frequently with the change of the workpiece, so the servo system equipment debugging time, overload capacity and response ability requirements are high. The Lexium 18 series servo can achieve this through intelligent high-performance motion control algorithms.
In addition, in the packaging industry, mechanical equipment such as labeling machines haIC3600STKK1 ve very high requirements for servo system performance. The servo applied to this scenario should not only be as small as possible in terms of repeated positioning errors, but also have strict positioning distance requirements when the device is switched at high and low speeds, which can be said to be accurate, speed and flexibility. In this regard, the Lexium 18 series servo can ensure precise control through high-precision input, and its intelligent online automatic resonance suppression function can automatically detect the resonance point and make targeted compensation adjustment, thus improving the adaptability and accuracy of mechanical equipment. At the same time, the optimized motor structure design makes the groove torque less than 1.5%, which better guarantees the positioning accuracy and servo performance of the motor.
Lexium 18 series servo for packaging industry applications
It can be seen that, based on the traditional advanced servo technology, the addition of intelligent functional algorithms to cope with the increasing high-end requirements of various industries has become the successful route of Lexium 18 series servo products in many fields
At present, this series of products has passed the “test” of more than 100 customers from many industries such as electronics and electricians, new energy, material processing and packaging, and its successful application examples have covered the comprehensive inspection of more than 80 types of equipment such as film winding machine, flying needle detection machine, laser cutting machine, filling machine, handling robot arm, etc. In terms of performance, it can be said that the majority of users have eaten a “reassuring pill”.
Schneider Electric’s new generation of servo systems enables Sunway to lead film capacitor winding technology innovation
Improve servo ease of use and convenience, significantly improve the OEM user body
In addition to the “hard work” on performance, in the era of intelligence, OEM users who need to spend a lot of time and selection and debugging are also increasingly hoping that servo products can help themselves improve efficiency and save time as much as possible through innovative technology, and enhance competitiveness by shortening the time to market delivery of equipment. In this regard, the Lexium 18 series servo, which was developed by a local Chinese team for the first time, has carried out just the right change in design concept.
The traditional European servo gives the impression that it is similar to the SLR in the camera, with strong performance, but the ability of the user is relatively high. In contrast, the Asian servo is like a quick to use card machine, can maintain a certain level of performance on the basis of “one-click” dexterity to capture the user’s heart.
For Schneider Electric’s Lexium 18 series servo, which responds to the challenges of the intelligent era, it can be said that it is a masterpiece combining the advantages of the two designs. While having a strong technical heritage, it makes full use of intelligent functions and algorithms, greatly improving the experience of OEM users in terms of convenience and ease of use
Specifically, the Lexium 18 series servo is equipped with adaptive resonance suppression, terminal vibration suppression, STO safety function and dynamic braking four functional highlights, users can use the optimized self-tuning function to achieve accurate and convenient adaptive matching equipment debugging, which can save 2/3 of the installation and debugging time. At the same time, the Lexium 18 series servo supports internal scripting and flexible motion task sequences, which can easily meet users’ more customized functional needs. For users with mass production needs, the servo parameters of the same model can be easily copied to other machines to achieve a faster “plug and play”. These “combined fists” of innovative technologies have well hit some common pain points of OEM users.
The refinement of the details of the Lexium 18 series servo also brings improvements in ease of use. For example, the Lexium 18 series servo uses a Type-C debugging interface, which allows it to connect to a laptop for debugging and power supply at the same time. Compared with the traditional Mini USB debugging interface, the Lexium 18 series servo pays close attention to details.
